A native tapioca starch manufacturing machine is equipment designed to extract starch from cassava (also known as tapioca) roots. The process of manufacturing tapioca starch involves several steps, each requiring specific machinery to efficiently extract and purify the starch. Here’s a breakdown of the key components and machinery typically involved in a native tapioca starch production line:
1.
Cassava Root Washer- Function: This machine cleans the cassava roots by removing soil, sand, and other impurities.
- Operation: Uses water and rotating brushes or paddles to thoroughly wash the cassava roots.
2.
Cassava Peeler (Optional)- Function: Removes the outer peel of the cassava roots.
- Operation: Mechanical peelers or knife peelers may be used to remove the peel before further processing.
3.
Cassava Grater or Grinder- Function: Grates or grinds the cleaned cassava roots into a fine pulp or slurry to break down the cell structure and release the starch.
- Operation: High-speed rotating blades or rollers crush the roots into a fine mash.
4.
Starch Extraction Machine (Rasping or Rotary Extractor)- Function: Extracts starch from the cassava pulp by separating the fiber from the liquid starch.
- Operation: The grated cassava pulp is mixed with water and passed through a series of screens or sieves to separate the starch-rich liquid from the fibrous material.
5.
Centrifuge or Decanter- Function: Separates the starch from the liquid by using centrifugal force.
- Operation: The starch-rich liquid is spun at high speeds, causing the denser starch to settle and be collected, while the liquid (wastewater) is discharged.
6.
Hydrocyclone Station- Function: Further purifies the starch by removing fine fibers, proteins, and other impurities.
- Operation: Uses centrifugal forces in a series of hydrocyclones to concentrate and purify the starch slurry.
7.
Vacuum Filter or Filter Press- Function: Dehydrates the starch slurry by removing excess water.
- Operation: Applies vacuum pressure or mechanical pressure to squeeze out water, leaving behind a thick starch paste.
8.
Starch Dryer- Function: Dries the starch paste to reduce moisture content and produce a fine, dry starch powder.
- Operation: Hot air is used to evaporate moisture from the starch paste, often in a flash dryer or rotary dryer.
9.
Sieving Machine- Function: Ensures uniform particle size by sifting the dried starch powder.
- Operation: The dried starch is passed through vibrating screens to remove any lumps or oversized particles.
10.
Packaging Machine- Function: Packs the finished tapioca starch into bags or containers for storage and distribution.
- Operation: Weighs, fills, and seals the starch in appropriate packaging, often in an automated process.
Key Features of Native Tapioca Starch Manufacturing Machines:
- Efficiency: Designed to process large volumes of cassava roots efficiently, maximizing starch yield.
- Automation: Many modern machines are automated or semi-automated to reduce manual labor and improve consistency.
- Material Handling: Typically constructed from stainless steel or other food-grade materials to ensure hygiene and prevent contamination.
- Scalability: The machinery can be scaled up or down depending on the production capacity required.
Application:
The native tapioca starch produced by these machines is used in various industries, including food (as a thickener and stabilizer), pharmaceuticals, textiles, paper, and adhesives. The quality and purity of the starch are critical, which is why precise and efficient machinery is essential in the manufacturing process.
In summary, a native tapioca starch manufacturing machine is a comprehensive system of equipment designed to efficiently convert cassava roots into purified tapioca starch, ready for use in various industrial applications.